1963-1970 : Development & Construction
1963-1970 : DEVELOPMENT and CONSTRUCTION
R E V I S E D   3 1   J U L Y   2 0 1 3

DUPX 29758 • Jim Thorington • Southern Railway • Birmingham, AL • March 1969



Because of the Government's restrictions on tank car size that went into effect on 1 December 1970, the era of RailWhale construction was quite brief.  The first prototype was completed in 1963, followed by a second in 1965; but all of the other 817 cars were built within a 5-year period, between January 1966 and November 1970. 

The first RailWhale was UTLX 83699, an 8-axle car completed by Union Tank Car in March 1963.  With a light weight of 176,700 pounds and 70-ton trucks (6x11-inch bearings and 33-inch wheels), its load limit was a fairly low 263,000 pounds; but its capacity of 50,105 gallons would be the second highest of any tank car.  This would be Union Tank Car's only RailWhale; but it was used in revenue service and remained in the Official Railway Equipment Register for 20 years before going to the Galveston Island Railroad Museum in 1983.  One of only three preserved RailWhales, it was scrapped after being damaged by Hurricane Ike in 2008.

The second RailWhale was another 8-axle car, GATX 96500, built by General American Transportation Co. in September 1965.  Like UTLX 83699, it too rode on 70-ton trucks.  It weighed a hefty 193,000 pounds, about eight tons more than the UTLX car, so its load limit was lower by the same amount; but it could hold 10,000 gallons more, a whopping 60,018!  Only DUPX 28050-28090 weighed more – and only by 700 pounds – but they rode on 100-ton trucks so their load limit was 85,000 pounds more.  GATX 96500 was never used in revenue service; nevertheless, General American went on to own the second largest fleet of RailWhales, as listed below.  The car was donated to the National Museum of Transport in St. Louis in 1971. 

ORIGINAL OWNERS
 MARK 
6 axle
8 axle
TOT
OWNER
ACFX‑SHPX
68  25  93   The Shippers Car Line Div. of ACF Industries
CELX
98  101   Celanese Corp.
DUPX
182  116  298   E. I. du Pont de Nemours & Co., Inc.
ESMX
34  34   Essem Corp.
GATX
96  20  116   General American Transportation Corp.
GCX
55  55   General Chemical Div., Allied Chemical Corp.
IAPX
 Industrial Air Products Co.
MCPX‑MONX
37  37   Monsanto Company
NATX
57  57   North American Car Corp.
PRR
 Pennsylvania Railroad
RAIX
20  20   United States Leasing International
UTLX
 Union Tank Car Co.
TOTAL
545  274  819   

The first two RailWhales cars were engineering exercises to try new ideas and to see who could produce the biggest tank car, but they were not really practical prototypes for future production.  Both of them cars had heavy and expensive-to-make whalebelly tanks.  With the exception of the Monsanto elemental phosphorus cars, production RailWhales had easier-to-build straight tanks. 

All of the 6-axle RailWhales were built with 150-ton trucks (6½x12-inch bearings and 36-inch wheels) and a gross rail load (GRL) of 394,500 pounds, although on many cars this was rounded down to an even 394,000!  At least four of the 396K cars were refitted with 7x12 bearings, the size used on 125-ton 2-axle trucks, raising their GRL to 472,500 pounds.  Most 8-axle cars had 100-ton trucks and a GRL of 526,000 pounds, but 77 of them (including the two prototypes) rode on 70-ton trucks and had a GRL of only 440,000 pounds. 

PRODUCTION CAR CHARACTERISTICS
 AXLES  GALLONS   LIGHT WEIGHT   LOAD LIMIT  GROSS RAIL LOAD 
6
 22,500-43,000 
 93,000-139,000
  255,000-295,000  
394,500
8
27,000-48,000
131,000-194,000
298,000-395,000
  440,000 or 526,000  

As with many freight cars, a RailWhale's physical size was determined by the density of its intended load.  Eight-axle cars for very dense tetraethyl lead were about 70 feet long and held around 27,000 gallons, and a few cars built for intermediate density loads were about 80 feet long and held about 33,000 gallons; but most of the 8-axle cars were about 90 feet long with capacities of around 42,000 gallons.  The top capacity was held by ESMX 4800-4833 at 48,000 gallons, followed closely by CELX 7500-7502 at 47,000.  The table below lists the densities of liquids which were known to have been carried in RailWhales.

DENSITY OF LIQUIDS IN GRAMS/CUBIC CENTIMETER
0.641 Butadiene 1.000 Water
0.791 Methanol 1.003 Methyl Chloride (liquid)
0.820 Lube Oil-Light 1.050 Acetic Acid
0.840 Hexamethylenediamine  1.080 Acetic Anhydride
0.850 Lube Oil-Medium 1.110 Ethylene Glycol
0.640 Tetrahydrofuran 1.210 Toluene Diisocyanate
0.900 Lube Oil-Heavy 1.650 Tetraethyl Lead
0.911 Vinyl Chloride 1.820 Elemental Phosphorous 

RailWhales entered service at a time when much of the railroad industry was in poor financial health, and deferred track maintenance was a fact of life on many railroads.  Derailments were a common occurrance, and images of burning tank cars were a regular feature in newspapers and on televison. 

In an effort to reduce the risks associated with large-capacity tank cars transporting hazardous materials, the Department of Transportation's Hazardous Materials Regulations Board had a proposed rule published in the 11 December 1969 Federal Register that would prohibit the construction of any tank car with a GRL exceeding 263,000 pounds or with a capacity greater than 34,500 gallons.  The proposed effective date was 1 July 1970; but when the actual rule (35 CFR 14216) was published on 9 September 1970 the effective date had been moved back four months, to 1 December.  The final RailWhale order – RAIX 4300-4319 – was completed in November. 

This regulation not only ended the constuction of RailWhales, but also of 4-axle tank cars with 125-ton trucks (7x12-inch bearings and 38-inch wheels) and a GRL of 315,000 pounds; although the weight restriction was subsequently raised to 286,000 pounds for cargoes which did not pose a toxic inhalation hazard.


The order in which production RailWhales appeared isn't completely clear, because I don't have construction dates for some of the cars; but we can use the Official Railway Equipment Register as a guide.  The ORER usually comes out in January, April, July and October, and comparing the cars appearing in each issue for the first time with the construction information I do have shows that cars were typically listed 3-5 months before their actual construction date.  So, while this isn't an exact method, it provides a good idea of the order in which the cars were built. 

Between the July 1963 isssue and the last issue for 1965 (October), only one RailWhale was listed, UTLX 83699.  Even though the second RailWhale, GATX 96500, had been completed in September 1965, it was not added until January 1967.  The table below lists the cars which show up in each issue of the ORER between January 1966 and the last new RailWhale entries in April 1970.

CARS ADDED TO THE OFFICIAL RAILWAY EQUIPMENT REGISTER
JANUARY 1966-APRIL 1970
  * Column 7 is the cumulative total of cars listed. UTLX 83699 was first listed in JUL 1963.
  * Column 8 is the actual number of cars listed in each issue.
ORER
6-AXLE
NO
8-AXLE
NO
TOT
7*
8*
JAN
1966
IAPX 1001 1 none   1 2 2
APR
1966
MCPX 23000‑23036 
NATX 37300
PRR 500001
37
1
1
none   39 4141
JUL
1966
IAPX 1003, 1004
PRR 500000
2
1
none   3 4444
OCT
1966
none
  GATX 96500 1 1 4545
JAN
1967
SHPX 17451-17475
SHPX 17481-17495
25
15
none
  40 8585
APR
1967
DUPX 79500-79574 75 none   75 160160
JUL
1967
none
 
none
  0 160160
OCT
1967
IAPX 1005
NATX 37301
NATX 38000-38054
SHPX 88348‑88375
1
1
55
28
DUPX 28050‑28055  6 93 251 251
JAN
1968
none
  DUPX 28056‑28060 5 5 256 256
APR
1968
CELX 6400-6458
DUPX 29600-29642
GATX 98200-98220
59
43
21
none   123379
378
*  
* One car deleted: PRR 500000
JUL
1968
GATX 98221-98231
IAPX 1008
11
1
CELX 7500-7502
GCX 731000‑731007
3
8
23 402 401
OCT
1968
GATX 98232-98238
GATX 94650-94654
9
5
DUPX 29700-29769
GCX 741600-741621
70
22
106 508
502
**  
** Five cars deleted: GATX 98201, 98215, 98216; SHPX 17482, 17489
JAN
1969
GATX 94655-94677 23 DUPX 28061-28070
GCX 741622-741646
10
25
58 566 560
APR
1969
DUPX 29400-29439
GATX 94678-94706
40
29
ACFX 18948-18952
ACFX 85299-85302
ESMX 4800-4834
GATX 11571-11574
5
4
34
4
144 680
671
*** 
*** Three cars deleted: 2 DUPX 29500-series, MONX 23035
JUL
1969
CELX 10400-10438 39 none   39 719
709
****
**** One car deleted: NATX 38000-series
OCT
1969
none
  DUPX 12401-12405
DUPX 28071-28090
GATX 81663-81677
5
20
15
40 759 749
JAN
1970
none
  ACFX 89331-89332 2 2 761 751
APR
1970
DUPX 29643-29666 24 ACFX 17779-17790
ACFX 89351-89352
RAIX 4300-4319
12
2
20
58 819 809
TOTAL
6-AXLE
545 8-AXLE 274   819 809
The difference between the total of 819 cars built and the 809 cars listed in the April 1970 ORER is the 10 cars that had been deleted, as identified in the orange bands. 

© 2013 Michael M. Palmieri
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